Donut Load Cell, Load Cell

Donut Load Cell, Load Cell

Overview

  • Compact donut through‑hole design, allows bolts or shafts pass centrally

  • Ideal for measuring clamping, bolt preload and press‑fit compression forces

  • Wide capacity range from a few hundred grams to several tons

  • High accuracy design, typical combined error within ±0.05% of full scale

  • Rugged stainless‑steel construction for harsh industrial and outdoor environments

  • Suitable for static and dynamic measurements, fast response with high stiffness

  • Low‑profile geometry, easy mounting between flat, parallel load surfaces

  • Standard mV/V output, compatible with most indicators, amplifiers and PLCs

  • Optional tension, compression or bi‑directional versions for flexible applications

  • Custom inner diameter, outer diameter and cable options for OEM integration

Donut Load Cell – Through-Hole Compression Force Sensor for Bolted & Axial Load Measurement

Product Description

The Donut Load Cell, also known as a through-hole load cell, is a precision compression sensor designed to measure axial or clamping forces applied through a center hole. Its robust, washer-like design makes it ideal for applications such as bolt preload monitoring, press fitting, clamping force measurement, and structural load testing.

Built from high-grade stainless steel or alloy steel, the sensor provides excellent strength, temperature stability, and resistance to side loading, ensuring consistent accuracy in demanding industrial environments. The center bore allows easy mounting over bolts, shafts, or structural members, making integration simple within both new designs and retrofitted systems.

As a factory-direct manufacturer, we support OEM/ODM projects, customized dimensions, and output options for integration with PLCs, test systems, or IoT platforms — helping B2B clients streamline their product development and maintain high measurement reliability.

Advantages of Donut Load Cell

  • Ring-type design for easy bolt and axial load measurement

  • High accuracy and repeatability in compression direction

  • Robust stainless-steel construction for long-term stability

  • Temperature-compensated and factory calibrated

  • Compact and low-profile for easy system integration

  • Resistant to side loading and shock forces

  • Compatible with analog (mV/V) and digital outputs (RS485, Modbus)

  • Ideal for industrial test benches and automation systems

  • OEM/ODM customization for size, bore diameter, and output type

  • Manufacturer-direct supply ensures consistency and competitive cost

Donut Load Cell Specifications

ParameterSpecification
Sensor TypeThrough-hole (Donut/Ring) Compression Load Cell
Capacity Range50 kg – 100 tons (customizable)
Inner Diameter5 mm – 100 mm (custom options available)
Output Signal1.5–2.0 mV/V (analog), optional RS485/Modbus
Accuracy Class0.03% F.S. – 0.05% F.S.
Non-linearity≤ ±0.03% F.S.
Repeatability≤ ±0.02% F.S.
Hysteresis≤ ±0.03% F.S.
Operating Voltage5–10 V DC excitation
MaterialStainless steel / Alloy steel
Temperature Compensation Range–10°C to +60°C
Operating Temperature Range–20°C to +80°C
Safe Overload150% F.S.
Protection RatingIP65 / IP67
Output TypeAnalog (mV/V), Digital RS485/Modbus
CalibrationFactory calibrated and temperature compensated
ComplianceCE, RoHS compliant

Typical Applications of Donut Load Cell

Industrial Automation

  • Monitoring axial loads in bolt assemblies and clamping fixtures

  • Press-fit and hydraulic force measurement

  • Assembly line force calibration and control systems

Weighing & Testing Equipment

  • Torque and tension validation

  • Structural load and force analysis

  • Calibration and testing benches

Machine & Equipment Integration

  • Bolt preload and tension monitoring in fasteners

  • Spindle and shaft force measurement

  • Compact assembly tools and automation setups

Aerospace & Automotive

  • Chassis load testing and torque control

  • Bearing preload and component force analysis

 

FAQ 

1. What is a donut load cell used for?
It’s designed to measure compression or clamping forces through a central hole — ideal for bolt tension, press fitting, and axial load monitoring applications.

2. How do I install a donut load cell?
Place the sensor over a bolt, rod, or structural element so that compressive force passes directly through the sensor’s bore. Proper alignment ensures accurate readings.

3. What bore sizes are available?
Standard inner diameters range from 5 mm to 100 mm, but we offer custom dimensions for OEM and system integration projects.

4. Can it be used in dynamic load applications?
Yes. The sensor is structurally optimized for dynamic and cyclical loads with fast response and minimal mechanical deflection.

5. What materials are used in construction?
We use stainless steel for corrosion resistance and alloy steel for general-purpose or heavy-duty applications.

6. Is digital output available?
Yes. Optional RS485 or Modbus RTU output versions are available for direct connection to PLCs or data acquisition systems.

7. Can the load cell withstand harsh environments?
Yes. Models with IP67 protection are suitable for industrial and semi-outdoor environments with dust, humidity, or oil exposure.

8. Do you provide OEM or branded customization?
Absolutely. We support OEM/ODM customization for capacity, bore size, connector type, and private labeling for B2B customers.

 

Related Sensor Products

  • Button Load Cell

  • Low Profile Load Cell

  • Canister Load Cell

  • Digital Load Cell

  • Load Cell Amplifier

 

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Strict Production Process

Product Design

Engineers develop optimized electronic circuits and structural designs based on real application needs.

Premium Component Sourcing

High-quality components and materials are carefully selected from trusted suppliers to ensure long-term reliability.

Advanced PCB Manufacturing

Automated SMT and precision soldering technologies are used to build stable and high-performance circuit boards.

Precision Assembly

Sensor elements or connector terminals are assembled with the PCB and housing to ensure accurate operation and strong mechanical stability.

Calibration & Performance Testing

Each product undergoes strict calibration and functional testing to guarantee accuracy and stable performance.

Final Quality Inspection & Packaging

Every unit is carefully inspected, labeled, and securely packaged to ensure it arrives safely and performs reliably for your applications.

Strict Production Process of Yafeite