Explosion Proof Load Cell, Load Cell

Explosion Proof Load Cell, Load Cell

Overview

  • ATEX/IECEx certified for safe operation in explosive Zone 1/2 areas

  • ±0.02% FS accuracy ensures precise weighing in harsh conditions

  • 17-4PH stainless steel resists corrosion and high pressures

  • IP68/IP69K sealed against dust, water, and washdowns

  • Capacities 100kg to 500 tons, customizable for OEM scales

  • -40°C to +85°C range with thermal compensation

  • 4-20mA output integrates seamlessly with PLC/SCADA systems

  • Factory NIST-calibrated for long-term ±0.1% stability/year

  • 10 million cycle fatigue life minimizes downtime costs

  • RoHS compliant, bulk-ready for global B2B distribution

Explosion Proof Load Cell – Intrinsically Safe, High-Precision Weighing for Hazardous Environments

Product Description

The Explosion Proof Load Cell is a rugged, ATEX/IECEx certified transducer engineered for precise force and weight measurement in explosive atmospheres. The sensor eliminates risks associated with sparks or heat in Zone 1/2 and Division 1/2 environments, surpassing standard load cells by integrating intrinsic safety barriers and hermetic sealing.

Our factory-direct manufacturing ensures OEM scalability, with custom strain gauge configurations for seamless integration into cranes, silos, tanks, and batching systems. Featuring stainless steel construction and advanced compensation for temperature and overload, it delivers reliable data to PLCs, SCADA, and DCS via 4-20mA or digital outputs—reducing calibration downtime and enhancing process efficiency for global distributors and integrators.

Advantages of Explosion Proof Load Cell

  • ATEX/IECEx certified for Zone 1/2 and Division 1/2 hazardous areas

  • High-precision strain gauge technology for ±0.05% accuracy

  • Capacities from 100kg to 500 tons, customizable for OEM needs

  • Stainless steel 17-4PH construction for corrosion resistance

  • Intrinsic safety design prevents ignition in explosive gases/dusts

  • Wide temperature range: -40°C to +85°C with thermal compensation

  • IP68/IP69K rating for dustproof, waterproof performance in washdown environments

  • 4-20mA, CANopen, or Profibus outputs for easy PLC/SCADA integration

  • Factory-calibrated with traceability to NIST/ILAC standards

  • RoHS compliant, with bulk packaging for B2B global distribution

Explosion Proof Load Cell Specifications

ParameterSpecification
Sensor TypeStrain Gauge Explosion Proof Load Cell
CertificationATEX/IECEx, FM/CSA (Zone 1/2, Div 1/2)
Capacity Range100kg – 500 tons (customizable)
Accuracy ClassC3 (OIML R60) ±0.02% FS typical
Nonlinearity≤0.05% FS
Hysteresis≤0.03% FS
Creep (30 min)≤0.025% FS
Temperature Range-40°C to +85°C
Temperature Effect≤0.015% FS/10°C
Excitation Voltage5-12V DC (standard); up to 24V
Output Signal4-20mA, mV/V, Digital (RS485/CAN)
Ingress ProtectionIP68/IP69K
Material17-4PH Stainless Steel
Fatigue Rating10 million cycles
Long-Term Stability≤0.1% FS/year
CalibrationFactory-calibrated, NIST traceable
Packaging OptionsSingle unit, OEM kits, or pallet bulk
ComplianceRoHS, CE, OIML

Typical Applications of Explosion Proof Load Cell

Oil & Gas and Petrochemical

  • Tank weighing and level monitoring in refineries

  • Crane and hoist overload protection in offshore platforms

  • Pipeline pressure testing in explosive zones

Chemical Processing & Pharmaceuticals

  • Batching and mixing vessel weight control

  • Reactor feeding systems for hazardous materials

  • Compliance monitoring for FDA/ATEX regulations

Mining & Power Plants

  • Conveyor belt scales in dusty, explosive environments

  • Silo and hopper inventory management

  • Coal handling and ash silo weighing

Food & Beverage (Hazardous Zones)

  • Filling machines for flammable solvents

  • Bulk material storage in ATEX-compliant facilities

  • Washdown scales for explosive dust risks

FAQ

1. What certifications does this explosion proof load cell have?
ATEX/IECEx for Zone 1/2 gases/dusts, FM/CSA for Division 1/2. Ideal for oil/gas compliance, reducing audit fines.

2. Can it handle high-capacity industrial weighing?
Yes, from 100kg to 500 tons. Customizable for silos, cranes—solves overload risks in petrochemical batching.

3. Is it suitable for washdown environments?
IP68/IP69K rating ensures full submersion and chemical resistance, perfect for food/pharma hazardous zones.

4. How does it integrate with existing control systems?
4-20mA, RS485, or CANopen outputs plug into PLCs/SCADA, cutting installation time by 50%.

5. What if I need custom capacities or outputs for OEM?
Factory-direct customization with NIST calibration—fast lead times address B2B supply chain delays.

6. Does it perform in extreme temperatures?
-40°C to +85°C with ≤0.015% thermal error, reliable for mining/offshore without recalibration hassles.

7. What’s the warranty and stability guarantee?
5-year warranty, <0.1% FS/year stability—minimizes unexpected failures and maintenance costs.

8. Is it RoHS compliant for global export?
Yes, fully RoHS/CE/OIML certified, with bulk packaging for seamless B2B international shipping.

 

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Strict Production Process

Product Design

Engineers develop optimized electronic circuits and structural designs based on real application needs.

Premium Component Sourcing

High-quality components and materials are carefully selected from trusted suppliers to ensure long-term reliability.

Advanced PCB Manufacturing

Automated SMT and precision soldering technologies are used to build stable and high-performance circuit boards.

Precision Assembly

Sensor elements or connector terminals are assembled with the PCB and housing to ensure accurate operation and strong mechanical stability.

Calibration & Performance Testing

Each product undergoes strict calibration and functional testing to guarantee accuracy and stable performance.

Final Quality Inspection & Packaging

Every unit is carefully inspected, labeled, and securely packaged to ensure it arrives safely and performs reliably for your applications.

Strict Production Process of Yafeite