Crankcase Pressure Sensor, Pressure Sensor

Crankcase Pressure Sensor, Pressure Sensor

Key Features

  • High-accuracy crankcase pressure measurement within ±1% FS.

  • Wide operating temperature range from -40°C to +125°C for all engine conditions

  • Fast response time under 5 ms for real-time engine monitoring

  • Durable automotive-grade construction resistant to vibration, heat, and oil corrosion

  • Compact and lightweight design for easy integration into engine bays

  • Low power consumption compatible with modern vehicle ECUs

  • Supports analog 0.5–4.5 V or CAN Bus output for plug-and-play integration

  • Compatible with gasoline, diesel, and turbocharged engines

  • Long operational lifespan exceeding 100,000 hours under normal conditions

  • Ideal for OEM, aftermarket tuning, and high-performance engine applications

Crankcase Pressure Sensor – High‑Precision Engine Pressure Sensor for Blow‑By Monitoring, Emission Control & Engine Health Management

Product Description

Crankcase pressure sensors are high‑accuracy sensing devices designed to measure the dynamic pressure inside an engine’s crankcase and ventilation system.

Our sensors provide real‑time pressure data to the engine control unit (ECU), enabling advanced monitoring of blow‑by gas flow, oil mist control, and emission management. Engineered for long‑term stability and resistance to oil, fuel vapors, and vibration, they help optimize engine efficiency, protect seals and gaskets, and support compliance with modern emission regulations.

Advantages of Crankcase Pressure Sensor

  • High sensitivity and accuracy for precise crankcase and ventilation pressure monitoring

  • Excellent oil, gas, and temperature resistance for harsh under‑hood environments

  • Long‑term stability under pulsating pressure and high vibration conditions

  • Fast response for real‑time blow‑by and leak detection

  • Integrated temperature compensation ensuring stable output

  • Compact, sealed design compatible with common automotive connectors

  • Analog or digital output options for direct ECU integration

  • RoHS, REACH, and AEC‑Q100 compliant for global automotive OEM requirements

Crankcase Pressure Sensor Specifications

ParameterSpecification
Sensor TypeEngine Crankcase Pressure Sensor
Pressure Range−50 kPa to +50 kPa (customizable)
Output TypeAnalog (0.5–4.5 V), Digital (SENT / CAN optional)
Accuracy±0.5%FS to ±1.0%FS (typical)
Response Time≤2 ms
Operating Temperature−40°C to +150°C
Fluid CompatibilityOil, fuel vapor, blow‑by gases, and exhaust condensate
Supply Voltage5 V (nominal)
Current Consumption≤5 mA
Construction MaterialStainless steel / ceramic sensing element with sealed housing
Connector TypeAutomotive sealed connector (M12 / Delphi / OEM type)
ProtectionIP67–IP69K, resistant to oil and engine vibration
Temperature CompensationIntegrated, digitally calibrated output
ComplianceRoHS, REACH, CE, AEC‑Q100 qualified

Typical Applications of Crankcase Pressure Sensor

Automotive Engines & Powertrains

  • Crankcase blow‑by pressure monitoring for engine health diagnostics

  • PCV (Positive Crankcase Ventilation) system control and emissions optimization

  • Early detection of turbo seal leakage or gasket damage

Diesel & Commercial Vehicles

  • Heavy‑duty engine monitoring for oil mist management and reduced emissions

  • Diagnostics and predictive maintenance for powertrains under load

Industrial Engines & Generators

  • Pressure control in stationary engines, compressors, and generator sets

  • Reliability improvement for long‑running industrial power units

Motorsport & Performance Applications

  • Real‑time crankcase pressure analysis for race engine optimization

  • Engine sealing performance evaluation during high‑load operation

Related Products:

Board Mount Pressure Sensor

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Strict Production Process

Product Design

Engineers develop optimized electronic circuits and structural designs based on real application needs.

Premium Component Sourcing

High-quality components and materials are carefully selected from trusted suppliers to ensure long-term reliability.

Advanced PCB Manufacturing

Automated SMT and precision soldering technologies are used to build stable and high-performance circuit boards.

Precision Assembly

Sensor elements or connector terminals are assembled with the PCB and housing to ensure accurate operation and strong mechanical stability.

Calibration & Performance Testing

Each product undergoes strict calibration and functional testing to guarantee accuracy and stable performance.

Final Quality Inspection & Packaging

Every unit is carefully inspected, labeled, and securely packaged to ensure it arrives safely and performs reliably for your applications.

Strict Production Process of Yafeite