Explosion Proof Load Cell, Load Cell
Explosion Proof Load Cell, Load Cell
Overview
ATEX/IECEx certified for safe operation in explosive Zone 1/2 areas
±0.02% FS accuracy ensures precise weighing in harsh conditions
17-4PH stainless steel resists corrosion and high pressures
IP68/IP69K sealed against dust, water, and washdowns
Capacities 100kg to 500 tons, customizable for OEM scales
-40°C to +85°C range with thermal compensation
4-20mA output integrates seamlessly with PLC/SCADA systems
Factory NIST-calibrated for long-term ±0.1% stability/year
10 million cycle fatigue life minimizes downtime costs
RoHS compliant, bulk-ready for global B2B distribution
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Explosion Proof Load Cell – Intrinsically Safe, High-Precision Weighing for Hazardous Environments
Product Description
The Explosion Proof Load Cell is a rugged, ATEX/IECEx certified transducer engineered for precise force and weight measurement in explosive atmospheres. The sensor eliminates risks associated with sparks or heat in Zone 1/2 and Division 1/2 environments, surpassing standard load cells by integrating intrinsic safety barriers and hermetic sealing.
Our factory-direct manufacturing ensures OEM scalability, with custom strain gauge configurations for seamless integration into cranes, silos, tanks, and batching systems. Featuring stainless steel construction and advanced compensation for temperature and overload, it delivers reliable data to PLCs, SCADA, and DCS via 4-20mA or digital outputs—reducing calibration downtime and enhancing process efficiency for global distributors and integrators.
Advantages of Explosion Proof Load Cell
ATEX/IECEx certified for Zone 1/2 and Division 1/2 hazardous areas
High-precision strain gauge technology for ±0.05% accuracy
Capacities from 100kg to 500 tons, customizable for OEM needs
Stainless steel 17-4PH construction for corrosion resistance
Intrinsic safety design prevents ignition in explosive gases/dusts
Wide temperature range: -40°C to +85°C with thermal compensation
IP68/IP69K rating for dustproof, waterproof performance in washdown environments
4-20mA, CANopen, or Profibus outputs for easy PLC/SCADA integration
Factory-calibrated with traceability to NIST/ILAC standards
RoHS compliant, with bulk packaging for B2B global distribution
Explosion Proof Load Cell Specifications
| Parameter | Specification |
|---|---|
| Sensor Type | Strain Gauge Explosion Proof Load Cell |
| Certification | ATEX/IECEx, FM/CSA (Zone 1/2, Div 1/2) |
| Capacity Range | 100kg – 500 tons (customizable) |
| Accuracy Class | C3 (OIML R60) ±0.02% FS typical |
| Nonlinearity | ≤0.05% FS |
| Hysteresis | ≤0.03% FS |
| Creep (30 min) | ≤0.025% FS |
| Temperature Range | -40°C to +85°C |
| Temperature Effect | ≤0.015% FS/10°C |
| Excitation Voltage | 5-12V DC (standard); up to 24V |
| Output Signal | 4-20mA, mV/V, Digital (RS485/CAN) |
| Ingress Protection | IP68/IP69K |
| Material | 17-4PH Stainless Steel |
| Fatigue Rating | 10 million cycles |
| Long-Term Stability | ≤0.1% FS/year |
| Calibration | Factory-calibrated, NIST traceable |
| Packaging Options | Single unit, OEM kits, or pallet bulk |
| Compliance | RoHS, CE, OIML |
Typical Applications of Explosion Proof Load Cell
Oil & Gas and Petrochemical
Tank weighing and level monitoring in refineries
Crane and hoist overload protection in offshore platforms
Pipeline pressure testing in explosive zones
Chemical Processing & Pharmaceuticals
Batching and mixing vessel weight control
Reactor feeding systems for hazardous materials
Compliance monitoring for FDA/ATEX regulations
Mining & Power Plants
Conveyor belt scales in dusty, explosive environments
Silo and hopper inventory management
Coal handling and ash silo weighing
Food & Beverage (Hazardous Zones)
Filling machines for flammable solvents
Bulk material storage in ATEX-compliant facilities
Washdown scales for explosive dust risks
FAQ
1. What certifications does this explosion proof load cell have?
ATEX/IECEx for Zone 1/2 gases/dusts, FM/CSA for Division 1/2. Ideal for oil/gas compliance, reducing audit fines.
2. Can it handle high-capacity industrial weighing?
Yes, from 100kg to 500 tons. Customizable for silos, cranes—solves overload risks in petrochemical batching.
3. Is it suitable for washdown environments?
IP68/IP69K rating ensures full submersion and chemical resistance, perfect for food/pharma hazardous zones.
4. How does it integrate with existing control systems?
4-20mA, RS485, or CANopen outputs plug into PLCs/SCADA, cutting installation time by 50%.
5. What if I need custom capacities or outputs for OEM?
Factory-direct customization with NIST calibration—fast lead times address B2B supply chain delays.
6. Does it perform in extreme temperatures?
-40°C to +85°C with ≤0.015% thermal error, reliable for mining/offshore without recalibration hassles.
7. What’s the warranty and stability guarantee?
5-year warranty, <0.1% FS/year stability—minimizes unexpected failures and maintenance costs.
8. Is it RoHS compliant for global export?
Yes, fully RoHS/CE/OIML certified, with bulk packaging for seamless B2B international shipping.
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Strict Production Process
Engineers develop optimized electronic circuits and structural designs based on real application needs.
High-quality components and materials are carefully selected from trusted suppliers to ensure long-term reliability.
Automated SMT and precision soldering technologies are used to build stable and high-performance circuit boards.
Sensor elements or connector terminals are assembled with the PCB and housing to ensure accurate operation and strong mechanical stability.
Each product undergoes strict calibration and functional testing to guarantee accuracy and stable performance.
Every unit is carefully inspected, labeled, and securely packaged to ensure it arrives safely and performs reliably for your applications.
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