Thin Film Pressure Sensor
Thin Film Pressure Sensor
Key Features
- Ultra‑thin, flexible polymer film, easy to integrate on flat or curved surfaces
- High sensitivity down to 0.1N with stable repeatability error < 2%
- Fast response time < 5 ms for real-time force detection
- Operating temperature range from -20°C to +85°C for stable performance
- Lifespan up to 1 million+ press cycles without performance degradation
- Low operating voltage < 3.3 V, ideal for battery-powered portable devices
- High flexibility with bending radius down to 5mm for curved surfaces
- Resistance decreases as force increases, simple interface with ADC or MCU
- Wide force range, fast response, low power consumption, long lifetime
- Ideal for robotics, wearable devices, HMI buttons, smart furniture, medical prototypes, gaming, and more
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Thin Film Pressure Sensor, Force Sensitive Resistor (FSR), Ultra-Thin Flexible Pressure Sensor Pad, High Accuracy Resistance-Type Force Sensor for Arduino, IoT, Robotics & Smart Devices
Thin film pressure sensors are precision sensing devices that use advanced thin-film technology to convert pressure into electrical signals.
Our ultrathin, flexible film force sensors (FSRs) are designed for a wide range of force and pressure sensing applications, replacing traditional rigid load cells that are either too bulky or too expensive. Their thin and flexible design allows for easy integration into small consumer electronics, curved surfaces, and wearable devices.
Advantages of Thin Film Pressure Sensor
- High stability & ultra-low drift for long-term operation
- High measurement accuracy up to ±0.2% FS
- Wide operating temperature range for harsh environments
- Excellent anti-vibration and anti-shock performance
- Compact & miniature size for easy integration
- Long service life and high reliability
- No oil filling, no leakage risks
- Wide pressure ranges & strong customization capability
Thin Film Pressure Sensor Specifications
| Parameter | Specification |
|---|---|
| Sensor Type | Thin Film Pressure Sensor |
| Pressure Range | 0–50 kPa / 0–100 kPa / 0–500 kPa (customizable) |
| Output Type | Analog voltage / Digital signal (I2C, SPI, or custom) |
| Accuracy | ±0.5% FS to ±1% FS |
| Resolution | 0.01 kPa (typical) |
| Response Time | ≤1 ms |
| Operating Temperature | -40°C to +85°C |
| Storage Temperature | -40°C to +125°C |
| Humidity Range | 0–95% RH (non-condensing) |
| Mechanical Shock | 50 g / 11 ms |
| Vibration Resistance | 10–500 Hz, 5 g |
| Power Supply | 3.3 V / 5 V (typical) |
| Size / Thickness | ≤1 mm thin film |
| Material | Polyimide / PET film with metallic sensing layer |
| Lifespan | ≥10 million cycles |
| Protection Level | IP65 / IP67 / optional IP68 |
Typical Applications of Thin Film Pressure Sensor
Human–machine interface (HMI)
Force‑sensitive buttons, sliders and touch pads in consumer electronics, musical instruments, gaming controllers and interactive installations.
Robotics & cobots
Gripping force control, tactile “skin” on robot arms and fingers, collision detection and soft robotics feedback where low‑cost, distributed force sensing is required.
Wearables & smart textiles
Pressure and contact detection in smart gloves, insoles, shoes, sports equipment and interactive garments, enabling motion tracking and activity recognition.
Medical & rehabilitation devices
Seating and bedding pressure monitoring, rehab training equipment, prosthetics and orthotics where contact force and load distribution must be monitored in real time.
Smart furniture & smart home
Occupancy detection in chairs, sofas and beds, hidden force‑sensitive switches in panels, doors and lighting systems.
Industrial & automation
Force and contact detection in assembly fixtures, end‑effectors, test jigs and safety switches, providing simple feedback control without complex mechanical design.
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Strict Production Process
Engineers develop optimized electronic circuits and structural designs based on real application needs.
High-quality components and materials are carefully selected from trusted suppliers to ensure long-term reliability.
Automated SMT and precision soldering technologies are used to build stable and high-performance circuit boards.
Sensor elements or connector terminals are assembled with the PCB and housing to ensure accurate operation and strong mechanical stability.
Each product undergoes strict calibration and functional testing to guarantee accuracy and stable performance.
Every unit is carefully inspected, labeled, and securely packaged to ensure it arrives safely and performs reliably for your applications.
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